On-site Digitally Printed Custom Casts & Splints

  • Comfort • Waterproof • Durable

    Digital casting made with the highest quality materials provide durability, breathability, visualization of skin with it’s open design and waterproof durable material keeping skin healthy by allowing observation of your skin condition and regular bathing practices. Digitally scanned from smart a device or formal scan allows for on-site creation or uploaded to received splint back in 2-3 days.

    Customization allows for exposure of wounds, opening for pins or external devices, etc. ActivArmor can be made to be either easily removable or locked-on as prescribed and adjusts to swelling or atrophy easily.

  • Covered by Insurance • FDA Approved • Biocompatible

    The materials for these digitally printed casts is ISO 10993-5 Certified for biocompatibility. As an FDA as a Class 1 splint applied to any part of the body.

    ActivArmor is covered by Medicare and Medicaid, and most private insurances, allowing hundreds of happy patients to be treated since 2017

  • 3-D Technology for Every Type of Splint and Cast

    On-site or ordered from the company via smart device scan allows for 3D printing of the material with a high-temperature thermosetting and recyclable ABS plastic to fit perfectly and exactly as the doctor orders to allow for optimal healing.

Image of physician doctor scanning the arm

SCAN with SMART DEVICE

This digital casting system is a groundbreaking and sophisticated solution for orthopedic immobilization and casting.

In contrast to traditional casts made of plaster or fiberglass, this contemporary method employs state-of-the-art technology and materials to produce a customized, precise fit specifically designed for each patient.

The cast creation starts with a 3D scan of the injured limb, accurately capturing its shape and measurements. This precise scan guarantees a highly individualized and exact fit for the cast.

Print On-site, OR

Up-load Scan to Receive in 2-3 Days

Once digitally scanned by smart device or formal scanner, this is transmitted to the soft ware which will create a tailored cast using a specialized 3D printing technology.

The cast is made from a light, breathable thermoplastic material, offering both comfort and functionality. It is resistant to water, enabling patients to bathe or swim without needing extra waterproof coverings. Additionally, the material enhances airflow, reducing the chances of skin irritation or infections.

Digital Customization

Healthcare professionals can customize the cast’s design to cater to the individual requirements of the patient’s injury, ensuring optimal immobilization and support. The design can feature openings for wound inspection or access, and can also integrate supportive elements or padding as needed.

The customization capability allows healthcare providers to create openings in the cast where certain areas must be exposed while maintaining stabilization of the fracture or limb, allowing for ongoing tissue monitoring. This access to the site injury for ongoing routine assessments, adjustments, or wound treatment without needing to take off the cast adds efficiency and savings.

The adaptability of this Digital Cast system is especially advantageous in patient care and to reduce waste and environmental impact. This Digital Cast system has an interlocking design which allows for simple removal and reapplication to make necessary adjustments or to assess skin quality, wounds, initiate physical therapy and more. This convenience is a significant improvement over the need to cutting off and waste the materials of a traditional cast or splint.

The Next Generation Immobilization

This Digital Cast system signifies a remarkable leap forward in orthopaedic casting technology. It merges accuracy, comfort, breathability, and practicality, providing patients with a more efficient and enjoyable experience throughout their recovery journey.

Fixed or Removable

Locked on like a cast or easily removable like a splint, per doctor’s orders.  Converts from a cast to a splint through the healing phases.

Waterproof

The exact fit allows the tissues to remain in the desired position for optimal rest and healing.

Custom design allows doctors the freedom to immobilize or free-up specific areas which is not possible with prefabricated devices.

Observation of skin condition is performed easily.

Reduces the need for maintaining product inventory and/or the storage of prefabricated devices.

Adjustments for swelling or atrophy are easy to make.

Unparalleled comfort, breathability, and a personalized fit, ensuring optimal healing and a seamless recovery journey.

Easily Customizable

Locked on like a cast or easily removable like a splint, per doctor’s orders.  Converts from a cast to a splint through the healing phases.

Branding Drives Clients to Your Business!

Your custom clinic logo are heat-moldable and easily applied to the splints to allow happy customers to advertise & refer new patients to your practice. Two LOGO Print color options to allow for high visibility on light and dark colored casts.